MTU C23R Instrukcje Operacyjne Strona 56
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6 Troubleshooting
6.1 Troubleshooting
Engine does not turn over when starter is operated
Component Cause Action
Battery Discharged or defective Charge or replace (see manufacturer's
documentation).
Cable connections defective Check if cable connections are properly
secured (see manufacturer's documen-
tation).
Starter Engine wiring or starter faulty Check if cable connections are properly
secured, contact Service.
Engine wiring Faulty Check (→ Page 149).
Engine/alternator
control system
Assemblies or connectors possibly loose Perform visual inspection (see manufac-
turer's documentation).
Engine Control Unit Electrical connections may be loose Check electrical connections
(→ Page 151).
Engine Jammed (cannot be cranked by hand) Notify Service.
Engine turns over when started but does not fire
Component Cause Action
Starter Lacks power: battery discharged or de-
fective
Charge or replace battery (see manufac-
turer's documentation).
Engine wiring Faulty Check (→ Page 149).
Fuel system Air in fuel system Bleed fuel system (→ Page 103).
Engine Control Unit Faulty Notify Service.
Engine fires unevenly
Component Cause Action
Fuel injection system Injector defective Replace (→ Page 97).
Engine wiring Faulty Check (→ Page 149).
Fuel system Air in fuel system Bleed fuel system (→ Page 103).
Engine Control Unit Faulty Notify Service.
Engine fails to reach rated speed
Component Cause Action
Fuel supply Fuel prefilter clogged Replace
Fuel filter clogged Replace (→ Page 104).
Air supply Air filter clogged Clean.
Fuel injection system Injector defective Replace (→ Page 97).
Engine wiring Faulty Check (→ Page 149).
Engine Overloaded Notify Service.
56 | Troubleshooting | M015695/03E 2013-03
TIM-ID: 0000002541 - 002
- Operating Instructions 1
- Table of Contents 3
- 1 Safety 5
- 1.3 Transport 7
- TIM-ID: 0000035999 - 002 9
- TIM-ID: 0000040647 - 002 10
- Operation 12
- Welding work 14
- Working with batteries 14
- Working with laser equipment 15
- Fire prevention 16
- Used oil 16
- Safety notices 18
- 2 General Information 19
- 2.2 Engine layout 20
- TIM-ID: 0000012925 - 002 21
- 3 Technical Data 25
- CONSUMPTION 26
- COMBUSTION AIR / EXHAUST GAS 27
- COOLANT SYSTEM (HT circuit) 27
- COOLANT SYSTEM (LT circuit) 27
- LUBE OIL SYSTEM 28
- FUEL SYSTEM 29
- GENERAL OPERATING DATA 29
- CAPACITIES 30
- ACOUSTICS 30
- TIM-ID: 0000002875 - 002 31
- TIM-ID: 0000002924 - 002 38
- REFERENCE CONDITIONS 43
- 3.5 Firing order 47
- 3.6 Main engine dimensions 48
- 4 Operation 49
- Preparation 51
- Starting the engine 51
- Stopping the engine 52
- 4.6 Plant cleaning 54
- 5 Maintenance 55
- 6 Troubleshooting 56
- TIM-ID: 0000002541 - 002 57
- TIM-ID: 0000033662 - 001 59
- 7 Task Description 78
- TIM-ID: 0000002521 - 005 79
- TIM-ID: 0000000918 - 004 80
- TIM-ID: 0000003285 - 003 83
- 7.3 Crankcase Breather 85
- Checking diaphragm 86
- 7.4 Running Gear 87
- Installing grounding device 88
- Replace carbon brush 89
- Diagram for 8V engines (two 92
- Diagram for 12V engines (two 92
- Diagram for 16V engines (two 93
- Diagram for 20V engines (two 93
- Adjusting valve clearance 94
- Removing cylinder head cover 95
- 7.6 Injection Pump / HP Pump 96
- 7.7.1 Injector – Replacement 97
- Removing injector 98
- TIM-ID: 0000000925 - 008 101
- 7.8 Fuel System 103
- 7.9 Fuel Filter 104
- 7.9.2 Draining fuel prefilter 105
- Final steps 106
- Preconditions 106
- Preparatory steps 106
- Fuel prefilter – Draining 106
- 7.10 Charge-Air Cooling 107
- 7.11 Air Intake 108
- 7.12 Starting Equipment 109
- 7.13.3 Engine oil – Change 112
- Filling with new engine oil 113
- 7.14 Oil Filtration / Cooling 115
- TIM-ID: 0000029294 - 007 116
- Removing strainer 118
- Checking strainer 119
- Cleaning strainer 119
- Installing strainer 119
- TIM-ID: 0000000934 - 010 121
- Engine coolant – Change 123
- Draining engine coolant 124
- Concluding operations 125
- Filling with coolant using a 127
- TIM-ID: 0000006798 - 005 129
- 7.16 Low-Temperature Circuit 132
- Charge-air coolant – Change 133
- Draining charge-air coolant 134
- TIM-ID: 0000007012 - 006 136
- Charge-air coolant pump – 138
- Checking pressure relief port 138
- 7.17 Belt Drive 139
- Removing alternator 140
- Tensioning drive belt 141
- Adjusting belt tension 143
- 4. Install protective cover 145
- 7.19 Fan Drive 146
- Adjusting drive belt tension 147
- Replacing drive belt 148
- 7.20.1 Engine wiring – Check 149
- 8 Appendix A 152
- TIM-ID: 0000009959 - 008 153
- 9 Appendix B 155
- DCL-ID: 0000013811 - 005 156
- 9.2 Index 162
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