MTU 12 V 4000 M63 Dokumentacja Strona 1

MTU_ValueService Technical Documentation Fluids and Lubricants Specifications A001061/34E All commercial MTU Series (except for 1600 and 1800 ser

08 Lubricants for four-stroke enginesThe oil drain intervals must be determined by oil analysis if one or more of the followingdifficult operating cond

98 Preservation specificationsManual welding unitA supplier of foil-welding units is, for example:W. Kopp VerpackungsmaschinenStettener Straße 111-117D

Preservation specifications 99Non-painted partsThese are brush-coated with corrosion inhibitor. All engine openings aresealed as specified. All parts to

100 Preservation specificationsTo the laminated aluminumfoil or packing boxImportant NOTE: Inform MTU during the warranty period:Inform MTU• If two or

Flushing and cleaning specifications for engine coolant circuits 10110 Flushing and cleaning specifications for enginecoolant circuitsGeneral informatio

102 Flushing and cleaning specifications for engine coolant circuitsManufacturerProduct nameConcentration for use Order No.For coolant systems:For suba

Flushing and cleaning specifications for engine coolant circuits 103In the case of powdered products, stir until the detergent is completely dissolved

104 Flushing and cleaning specifications for engine coolant circuitsFlushingAfter draining the coolant/system cleaner mixture, the coolant circuit must

Revision overview from version A001061/33 to A001061/34 10511 Revision overview from version A001061/33 toA001061/34Ser. no.PageSubjectAction Item1 Ti

106 Revision overview from version A001061/33 to A001061/34Ser. no.PageSubjectAction Item15 35Heating Oil EL Sulfur contentrevisedaddedaddedwhole para

Lubricants for four-stroke engines 09• Miscellaneous assembly materialsUnambiguous conclusions as to the wear status of the engine components involved

10 Lubricants for four-stroke enginesOxidation (A/cm)DIN 51453 Max. 25Nitration (A/cm)DIN 51453 Max. 5.5Corresponding to limit value 25 whendetermined

Lubricants for four-stroke engines 11Chart 2A Total base number in mgKOH/g,ISO 3771B Recommended min. total basenumber for fresh oilC Min. total base

12 Lubricants for four-stroke enginesHigh melting-point greasesHigh-temperature grease (up to 250 °C) must be used for emergency shutoff flaps locatedb

Lubricants for two-cycle engines 133 Lubricants for two-cycle enginesEngine oilsDispose of used fluids and lubricants in accordance with local regulati

14 Lubricants for two-cycle enginesASTM ISOLimit ValueAluminum, silicon, copper(mg/kg)ASTM D 5185Max. 25Lead (mg/kg) ASTM D 5185Max. 10A001061/34E 09-

Coolants 154 CoolantsGeneral informationCoolant definitionCoolant = coolant additive (concentrate) + freshwater in the specified mixing ratio ready for

16 Coolants1mmol/l = 5.6°d = 100 mg/kg CaCO³• 1°d = 17.9 mg/kg CaCO³, USA hardness• 1°d = 1.79° French hardness• 1°d = 1.25° English hardnessEmulsifiab

Coolants 17Marine engines are subject to the following limitations when using corrosion-inhibiting antifreezes:• Series 956-01, 956-02, 1163-03:These

Printed in Germany© 2010 Copyright MTU Friedrichshafen GmbHThis Publication is protected by copyright and may not be used in any way whether in whole

18 CoolantsBASF G20635Antifreeze protection to approx. –18°C65Antifreeze protection to approx. –65°CWater-soluble corrosion inhibitors– Arteco Freecor

Coolants 19Product Product Product ProductReading on hand refractometer at 20 °C (= degrees Brix) Corresponds to aconcentration of3.5 2.6 4.9 1.757% b

20 CoolantsProductPropylene glycol corrosion-inhibiting antifreeze BASF G206Reading o n hand refractometer at 20 °C (= degrees Brix) Corresponds to ac

Coolants 21Nalco Nalco 2000Detroit Diesel Power Cool 2000Pentray Pencool 20003 yearsBASF Glysacorr G93–94Detroit Diesel Power Cool Plus 6000Ginouves Y

22 CoolantsA001061/34E 09-11 ©MTUTIM ID: 0000010136 – 007

Fuels 235 FuelsDiesel fuelsSelection of a suitable diesel fuelThe quality of the fuel is very important for satisfactory engine performance, long engi

24 FuelsTest Method Limit ValueASTM ISOCarbon residue from 10% distillationresidueMax. D 189 EN 103700.30% by weightOxide ashMax. D 482 EN 62450.01 by

Fuels 25Engine model designations for Series 4000-03 work boat applications (Table 2)Work boat Propulsion engine Marine genset engine8V4000 M53R M53 M

26 FuelsFuelspecificationEN 590sulfur-free (<50mg/kg sulfur)ASTM D 975-09Grade 1-DASTM D 975-09Grade 2-DS5000 S500 S15 S5000 S500 S15Additionalrequi

Fuels 27* = The use of DMA fuel acc. to ISO 8217 involves the risk of not meeting the requirements of the US emissionstandard EPA-Tier 2 per 40 CFR 94

Table of Contents 011 Preface ... 032 Lubricants for four-str oke engin es ...

28 FuelsFuel specificationsF 34 F 35 F 40 F 44JP-8 JP A-1 JP-4 JP-5Additional requirementSeriesS60Series 099Series 183Series 396Series 538Series 595Ser

Fuels 29Fuel specificationsF-54TL 9140-0001F-75TL 9140-0003F-75STANAG 1385 Edition 3Revision March 1997September 2006April 2006Additional requirementLu

30 FuelsNATO diesel fuels (Table 8)Fuel specifi cationsF-76STANAG 1385 Edition 3F-76DEF-STAN 91-4F-76MIL-PRF-16884LRevision April 2006 July 2004October

Fuels 31The following engines are approved / not approved (as indicated) for operation with 100%FAME in compliance with EN 14214 (Table 9).Series Appr

32 Fuels• For Series 457, 460/1800, 900 and 500 engines, special equipment is available which facilitates an increase inthe engine oil change interval

Fuels 33On Series 538, 595, 956, 1163 engines with cylinder heads not fitted with valve seat inserts, the use oflow-sulfur fuel (< 50 mg/kg) can lea

34 FuelsCetane numberDIN 51 603 -1 does not specify the cetane number. If heating oil is used, the cetane number musttherefore be quoted by the suppli

Fuels 35ManufacturerBrand nameConcentration for useRohm und HaasIn der Kron 460489 FrankfurtTel. +49 (0) 69/78996–0Fax. +49 (0) 69/7895356Kathon FP 1.

36 FuelsRussiaNorth Sea I North Sea IINetwork gasC2H4%byvol.0.0000 0.0000 0.0000 0.0000C2H6%byvol.0.5000 8.4000 11.6000 5.3000C3H6%byvol.0.0000 0.0000

Fuels 37Holland I Holland IIOsthannover (EastHanover)C3H8%byvol.0.4000 0.7000 0.1000C4H6%byvol.0.0000 0.0000 0.0000C4H8%byvol.0.0000 0.0000 0.0000C4H1

02 Table of ContentsA001061/34E 09-11 ©MTU

38 FuelsDesignation Unit Limit Value RemarksDensity of gas kg/m³N0.73-0.84The density of the gas can fluctuate inaccordance with the composition; it is

Fuels 39Designation Unit Limit Value RemarksFluorinemg/m³N5*With higher values, consultation withmanufacturer and analysis are necessaryChlorine + fluo

40 FuelsA001061/34E 09-11 ©MTUTIM ID: 0000010137 – 008

NOxreducing agent AUS 32 for SCR after-treatment systems 416NOxreducing agent AUS 32 for SCR after-treatmentsystemsGeneral informationSCR (Selective C

42 NOxreducing agent AUS 32 for SCR after-treatment systemsUnitTest Method ISOLimit ValuePotassiummg/kgMax. 0.5IdentityIdentical with the referencesam

Preservatives 437 PreservativesRequirementsThe MTU conditions for preservative approval are specified in MTU Factory Standards forDeliveries (MTL). The

44 PreservativesA001061/34E 09-11 ©MTUTIM ID: 0000010138 – 004

Approved fluids and lubricants 458 Approved fluids and lubricantsEngine oils for four-cycle enginesFor details and special i nformation, see chapter on

46 Approved fluids and lubricantsTBNManufacturerBrand nameSAEVis-cosityclass8 – 10 mgKOH/g10 – 12 mgKOH/g>12 mgKOH/gRemarksPertaminaIndonesiaMeditra

Approved fluids and lubricants 47TBNManufacturerBrand nameSAEVis-cosityclass5–6mgKOH/g10 – 12 mgKOH/g>12 mgKOH/gRemarksShell Shell Mysella LA 4 040

Preface 031 PrefaceGeneral informationThe following instructions are highlighted in the text and must be observed:Instructions, procedures and operati

48 Approved fluids and lubricantsTBNManufacturerBrand nameSAEVis-cosityclass8 – 10 mgKOH/g10 – 12 mgKOH/g>12 mgKOH/gRemarksEssolube XT 5 15W-40 X1)a

Approved fluids and lubricants 49TBNManufacturerBrand nameSAEVis-cosityclass8 – 10 mgKOH/g10 – 12 mgKOH/g>12 mgKOH/gRemarksUnicorn Oil Comp.Dexus 90

50 Approved fluids and lubricantsOther single-grade engine oilsTBNManufacturerBrand nameSAEVis-cosityclass8 – 10 mgKOH/g10 – 12 mgKOH/g>12 mgKOH/gRe

Approved fluids and lubricants 51TBNManufacturerBrand nameSAEVis-cosityclass8 – 10 mgKOH/g10 – 12 mgKOH/g>12 mgKOH/gRemarksKloraKlora SAE 4040 XKoça

52 Approved fluids and lubricantsNote:For Series 8000 engines, the approved SAE-40 engine oils may only be used in combination withpreheating and oil p

Approved fluids and lubricants 53TBNManufacturerBrand nameSAEVis-cosityclass8 – 10 mgKOH/g10 – 12 mgKOH/g>12 mgKOH/gRemarksAnomina Petroli Italiana

54 Approved fluids and lubricantsTBNManufacturerBrand nameSAEVis-cosityclass8 – 10 mgKOH/g10 – 12 mgKOH/g>12 mgKOH/gRemarksChevron Caltex Delo SHP M

Approved fluids and lubricants 55TBNManufacturerBrand nameSAEVis-cosityclass8 – 10 mgKOH/g10 – 12 mgKOH/g>12 mgKOH/gRemarksFuchs Fuchs Titan Truck P

56 Approved fluids and lubricantsTBNManufacturerBrand nameSAEVis-cosityclass8 – 10 mgKOH/g10 – 12 mgKOH/g>12 mgKOH/gRemarksÖlwerke Julius SchindlerO

Approved fluids and lubricants 57TBNManufacturerBrand nameSAEVis-cosityclass8 – 10 mgKOH/g10 – 12 mgKOH/g>12 mgKOH/gRemarksShell Shell DEO SuperShel

04 PrefaceA001061/34E 09-11 ©MTUTIM ID: 0000010134 – 006

58 Approved fluids and lubricantsTBNManufacturerBrand nameSAEVis-cosityclass8 – 10 mgKOH/g10 – 12 mgKOH/g>12 mgKOH/gRemarksUnil OpalMedos 700 15W-40

Approved fluids and lubricants 59TBNManufacturerBrand nameSAEVis-cosityclass8 – 10 mgKOH/g10 – 12 mgKOH/g>12 mgKOH/gRemarksAral AG Aral Super Turbor

60 Approved fluids and lubricantsTBNManufacturerBrand nameSAEVis-cosityclass8 – 10 mgKOH/g10 – 12 mgKOH/g>12 mgKOH/gRemarksHuiles Berliet S.A. RTO E

Approved fluids and lubricants 61TBNManufacturerBrand nameSAEVis-cosityclass8 – 10 mgKOH/g10 – 12 mgKOH/g>12 mgKOH/gRemarksSRS Schmierstoff Vertrieb

62 Approved fluids and lubricantsTBNManufacturerBrand nameSAEVis-cosityclass8 – 10 mgKOH/g10 – 12 mgKOH/g>12 mgKOH/gRemarksFuchsTitan Cargo Maxx10W-

Approved fluids and lubricants 63Lubricating greases for general applicationsFor details and special i nformation, see chapter on “Lubricants” (→ Page

64 Approved fluids and lubricantsManufacturerBrand name RuntimeHour / YearRemarksGinouvesYork 7169000 / 5Krafft Refrigerante ACU 2300 9000 / 3MazivaINA

Approved fluids and lubricants 65ManufacturerBrand name RuntimeHour / YearRemarksDetroit DieselPower Cool Plus Marine (30/70)Power Cool Off-Highway 50/

66 Approved fluids and lubricantsWater-soluble corrosion inhibitors concentratesManufacturerBrand name RuntimeHour / YearRemarksArteco Freecor NBI6000

Approved fluids and lubricants 67ManufacturerBrand name RuntimeHour / YearRemarksFuchsMaintain FricofinMaintain Fricofin G12 Plus9000 / 59000 / 3Ginouves

Lubricants for four-stroke engines 052 Lubricants for four-stroke enginesEngine oilsDispose of used fluids and lubricants in accordance with local regu

68 Approved fluids and lubricantsManufacturerBrand name RuntimeHour / YearRemarksCCI Manufacturing ILCorporationC 521 (50%) 9000 /3Detroit DieselPower

Approved fluids and lubricants 69Emulsifiable corrosion-inhibiting oilsManufacturerBrand name RuntimeHour / YearRemarksShell S hell Oil 9156 6000 / 1For

70 Approved fluids and lubricantsEmulsifiable corrosion inhibiting oilsManufacturerBrand name RuntimeHour / YearRemarksShell S hell Oil 9156 6000 / 1For

Approved fluids and lubricants 71ManufacturerBrand name RuntimeHour / YearRemarksOld World Fleetcharge SCA PrechargedHeavy Duty Coolant AntifreezeFinal

72 Approved fluids and lubricantsCorrosion-inhibiting antifreezes for special applicationsManufacturerBrand name RuntimeHour / YearRemarksBASF G206 900

Approved fluids and lubricants 73ManufacturerBrand name RuntimeHour / YearRemarksCCI Manufacturing ILCorporationC521 9000 / 3Clariant Genatin Super 900

74 Approved fluids and lubricantsCorrosion-inhibiting antifreeze ready mixturesManufacturerBrand name RuntimeHour / YearRemarksBantleonAvilub Antifreez

Approved fluids and lubricants 75ManufacturerBrand name RuntimeHour / YearRemarksValvolineZEREX G-93 6000 / 2Coolant additives for Series 2000, 4000 Ma

76 Approved fluids and lubricantsManufacturerBrand name RuntimeHour / YearRemarksBucherMotorex Antifreeze G05Motorex Antifreeze Protect G48Motorex Anti

Approved fluids and lubricants 77ManufacturerBrand name RuntimeHour / YearRemarksRecochem R542R824M9000 / 39000 / 3Shell Glyco ShellGlyco Shell longlif

06 Lubricants for four-stroke enginesChemical-physical characteristics for engine oils (Table 2)Test Method Limit ValueTotal base numberASTM D 2896ISO

78 Approved fluids and lubricantsManufacturerBrand name RuntimeHour / YearRemarksMTU Detroit DieselAustraliaPower Cool - HB500 Premix 50/50Power Cool -

Approved fluids and lubricants 79ManufacturerBrand name RuntimeHour / YearRemarksPenray Pencool 20006000 / 2TotalTotal WT S upra 6000 / 2ValvolineZEREX

80 Approved fluids and lubricantsManufacturerBrand name RuntimeHour / YearRemarksBucherMotorex Antifreeze G05Motorex Antifreeze Protect Plus G309000 /

Approved fluids and lubricants 81Coolant additives for two-cycle enginesCorrosion-inhibiting antifreeze concentrateManufacturerBrand name RemarksMTU Fr

82 Approved fluids and lubricantsManufacturerBrand name RemarksShell Shell Running-In Oil 7294 SAE 30Shell E nsis Engine Oil SAE 30Corrosion inhibitors

Preservation specifications 839 Preservation specificationsGeneral informationThe preservation and represervation specifications apply to all MTU diesel

84 Preservation specificationsPreserving diesel enginesOut-of-service period of < 3 monthsEngines do not need to be preserved separately. It is suffi

Preservation specifications 85• Drain initial operation c orrosion inhibitor oil.• Leave the fuel in the systemIf it is not possible to leave the fuel

86 Preservation specifications• Crankcase vent (with venting to atmosphere)• Coat or spray non-painted parts with corrosion inhibitor for external pres

Preservation specifications 87• Use the starting system to bar the engine. The engine must not respond. To ensure this, thegas supply must be reliably

Lubricants for four-stroke engines 07Selection of viscosity gradesSelection of the viscosity grade is based primarily on the ambient temperature at wh

88 Preservation specifications• Fill with or renew coolantDepreservation is not required on installed field engines with out-of-service periods up to 3

Preservation specifications 89DesiccantDesiccant, mostly silica gel, is the name usually given to water-absorbing materials as used in thespecial packi

90 Preservation specificationsNote:If the laminated aluminum foil is replaced or repaired following damage, the calculation for the desiccantrequired (

Preservation specifications 91MTU-No. 49543 desiccant 250 g = 8 unitsMTU-No. 49544 desiccant 500 g = 16 unitsMTU No. 49545 desiccant 1000 g = 32 unitsM

92 Preservation specificationsCoat the intermediate pads liberally withnon-hardening sealant (Loctite 5970, MTU PartNo. 50773) around the studs.After p

Preservation specifications 93Position the second hard-rubber pads.For additional protection of the laminatedaluminum foil, position foam foil over the

94 Preservation specificationsInstallation of humidity indicatorThe holes for the indicator and the viewingwindow are to be cut into the laminated alum

Preservation specifications 95Cushioning of engine edges and cornersEngine edges and corners, which could damagethe laminated aluminum foil, must be cu

96 Preservation specificationsLaminated aluminum foil sealingUse a manual foil-welding unit suitable foraluminum laminate foils to seal the aluminumlam

Preservation specifications 97As a consequence of the resulting pressure drop,the envelope must shrink into light contact withthe engine. Excessively h